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Part two of our tour through the Tiffin manufacturing plant takes us through the assembly of the chassis.  To state the obvious, these are tires waiting to be attached to the chassis.

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Tiffin uses Freightliner chassis on Phaetons and builds their own Powerglide chassis for the Allegro Bus.  This is the assembly line for the Powerglide chassis.

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The tag axle being installed on the Powerglide chassis.

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Airbag and independent front suspension installed on the Powerglide chassis.

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Putting the differential in the Powerglide chassis.  The chassis will be off the lift and set on it’s tires after this step.

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Engines, transmissions and supporting equipment being installed.

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Finishing touches on the engine install.  New engine and transmission is ready to be installed on the next chassis.

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Engine and transmissions installed.

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Engines and transmission assembly area.

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Transmissions ready to be bolted to the engines.

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Engine transmission assembly.

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Firewall install and the beginning of the plumbing and electrical installation.

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Radiator, fuel filter and other equipment being installed.

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Air tanks for the brakes and suspension and hydraulic lines for slides and leveling jacks.

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I was going to ask the technician if all these parts were supposed to be left over.

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Air filter, turbo-charger and other equipment for 40 foot bus.

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Moving on to installing the generator and dash wiring and systems.

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Shot of the side radiator for the 40 foot bus.

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Freightliner chassis getting plumbed and wired.  The three openings on the side will be basement storage.

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Generator, windshield wash reservoir, hydraulics and fuel lines being installed.

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Freightliner chassis arrives at the Tiffin plant with the engine, transmission, suspension and supporting equipment already installed.

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Another view of the Freightliner chassis.

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Final installation of electrical, including batteries.

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This is the end of the assembly line the engines are started and all the systems are tested.

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Completed chassis waiting to be driven over to final assembly where the good stuff is installed.

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More chassis outside the final assembly area.

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Vital systems are wrapped in plastic as the chassis’ are stored outside.

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The entire chassis is sprayed with rust protection.

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More completed chassis.

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It’s a race!

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A chassis being driven to the motorhome assembly area.

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Knock … knock … let me in, please.

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Inside those doors is where the chassis turns into a home on wheels.

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